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Solid vs Blind Rivets Understanding the Differences

Rivets play a crucial role in various industries as important fasteners, providing secure and permanent joints for a wide range of applications. Among the available types, solid and blind rivets are the most commonly used, each with its own construction, installation process, and applications. In this article, we will explore the characteristics, uses, and distinctions between solid and blind rivets.

Solid Rivets

Solid rivets are renowned for their strength and durability. They are one of the oldest types of fasteners and consist of a solid cylindrical shaft with a formed head on one end. The installation process for solid rivets typically involves inserting them into pre-drilled holes within materials. These rivets are secured by deforming the unformed end, known as the tail or buck-tail, using a rivet hammer or hydraulic press. This deformation creates a permanent mechanical fastening that securely binds the materials.

Blind Rivets

Blind rivets, also known as pop rivets, are versatile fasteners designed for applications where only one side of the joint is accessible. Unlike solid rivets, blind rivets have a hollow tubular body with a mandrel or nail-like stem passing through the center. During installation, the blind rivet is inserted into a pre-drilled hole, and a rivet gun or tool is used to pull the mandrel. This action deforms the hollow body of the rivet, creating a bulge on the blind side and forming a secure joint.

Types and Varieties

Solid rivets are available in various sizes and configurations to accommodate different applications. They can be made from materials such as steel, aluminum, and copper. Similarly, blind rivets offer a wide variety of options, including different head styles, materials, and mandrel types.

Key Differences

Installation Process: Solid rivets require access to both sides of the joint, and the installation process, which involves deforming the tail, can be time-consuming and requires skilled labor. In contrast, blind rivets can be installed from just one side of the joint, making them quick and easy to install. This feature makes blind rivets suitable for applications with limited access.

Accessibility: Solid rivets provide a strong and permanent connection, making them commonly used in structural applications like aircraft construction and heavy machinery. On the other hand, blind rivets are often chosen when access is limited or when a watertight or airtight seal is required. These rivets find application in the automotive, electronics, and construction industries, among others.

Disassembly: Solid rivets create a permanent joint intended for applications where disassembly is not required. They are difficult to remove without damaging the surrounding materials. In contrast, blind rivets can be easily removed by drilling out the mandrel, allowing for repairs if needed.


Solid and blind rivets are valuable fasteners serving different purposes in various industries. Understanding their differences helps engineers and professionals select the appropriate fastener for their specific needs. By leveraging the unique characteristics of solid and blind rivets, industries can achieve efficient and durable assembly solutions for diverse applications. Whether it's constructing aircraft, assembling electronics, or joining automotive components, Hardware Orbit is a leading distributor of rivets, committed to improving and revolutionizing the parts procurement process. To procure the parts you require easily, explore our expansive catalog organized into relevant categories. For more information, feel free to contact us via phone or email our customer support is available 24/7.


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